Valve sizing for flashing liquids
What would be the proper methodology for sizing a control valve with liquids flashing downstream?
Fisher
recommends allowable pressure drop method that results in a larger
valve than using actual pressure drop. The question is, how can I get
the required pressure drop if the much lower allowable pressure drop is
used for sizing?
Any idea or commends would be appreciated.
how can I get the required pressure drop if the much lower allowable pressure drop is used for sizing?<<
When flashing occurs in a valve, the flow is choked. "Choked" is an unfortunate term but when choking happens the actual downstream pressure is independent of the flowrate. The effective DP is P1-the pressure at which the flow becomes choked.
Download the sizing program from a major control valve manufacturer. Flowserve (Valtek) , Emerson (Fisher), Dresser (Masoneilan) all offer free software.
Water expands around 1000 times its liquid volum when it flashes completely, although typical flashing usually vaporizes around 15% of the mass of the liquid. That's enough to make the downstream flow very fast. Rotary valves serve well for flashing because the outlet is straight out and the high-speed droplets don't scour the valve internals. It's a good idea to calculate the velocity downstream of the valve and to transition to a larger pipe diameter to keep the velocity within reasonable limits so the downstream system erosion is managed. Also, Chromium-bearing alloys resist flashing erosion a lot better than carbon steel, so select piping accordingly.
Calculate the percent flash by setting up an isenthalpic balance:
Hf1=XHg2+(1-x)HF2 Where H is Enthalpy, F is Liquid, G is vapor, 1 is upstream and 2 is downstream. X is the percent of vapor phase.
Once you have the percent flash you can calculate the specific volume, then the velocity.
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