Types of ball valves
What types of ball valves are there?
Every project we do, we leave up
to the mechanical contractor to supply the valves. All we tell him is
to use ball valves (service is oil, water, emulsions). Unfortunately
this has lead to poor quality valves that seize up quite often requiring
more maintenance than the operators are typically willing to do.
Any
ideas on how to specify the ball valve type to find something middle
range (I wouldn't like to spend too much buying the "Cadillac" valves).
Are there different types of ball valves?
Many ball valves are selected for specific applications as engineered items.
Start
with engineering standards such as API 6D and ASME B16.34 as the
minimum criteria. This will eliminate the valves at Home Depot.
There
are full port and reduced port. Normally we buy reduced except for low
pressure compressor suctions, pigable valves, etc. The ends are
flanged or welded. Flanges are a minimum for line-class block
valves. Welded are applicable for acid gas such as the high percentage
levels of hydrogen sulfide. Most valves that I buy are NACE MR0175
compliant for sour service - even if the gas is not sour.
Most
applications require bi-directional bubble-tight shutoff compliant with
API STD 598 and fire safe per API STD 607 or SPEC 6FA, 6FB and 6FC.
Ball valves are available as trunion and floating end. Someone else can explain this better than me.
Offshore we like Zylan bolts and special coatings to keep the valve around for a few years before they rust away.
It
is good if the valve is maintainable. That may require lubricating
connections etc. Some valves have welded bodies that must be removed
and sent to the shop instead of serviced in the field. I forgot to
mention top entry valves that may permit service with the body in the
line.
Elastomers have to be compatible with the fluid. Some absorb CO2 then explosively decompress. Some are eaten by amine, etc.
Usually floating ball valves are in the lower-pressure classes with
resilient seats but with extrusion-resistant polymers the valves are
offered up to around 6000 psi. As long as the valve relies on polymeric
seats, the temp limit of the valve will be defined by the
polymer. Embellishing a bit on what zdas04 stated above: floating ball
seats are usually flexible and preloaded (crushed) against the surface
of the ball. This way they shut off at low pressure differentials and
although the ball is designed to be able to move into the downstream
seat, the actual travel is pretty small. Most of the time, both seats
seal. This can trap high pressure liquid inside the ball and cavity, and
for cryo liquids, Chlorine, etc. it is necessary to drill a hole in the
upstream side of the ball to release the pressure generated if the
liquids vaporize. A good supplier will have developed mind-boggling
arrays of seat technologies for various materials, pressures,
temperatures, and other applications criteria.
Valves without
elastomers can work at elevated temperatures; Valvtechnologies and Mogas
use hard alloy balls and a hardfaced seating surface in the body, and
the ball is lapped to the seat. Generally the ball is loaded against
the seat by a spring mechanism/belleville washer and these valves are
unidirectional, but just the ticket if you want to isolate superheated
steam.
A 6" Ball weighs around 200 pounds. That's a lot to
support on two polymer seats. Trunnion valves have an advantage for
higher pressure valves as well as larger size valves. The seats, as
mentioned earlier, are spring loaded against the ball(springs,
belleville washers, even o-rings are used) AND the upstream area of the
seat is larger than the downstream area of the seat so that increasing
process pressure loads the seat against the ball. The loading mechanism
pretty much dertermines how much crud the valve can tolerate: O-rings
are used for paper stock, but coil springs can be used on clean
steam. Trunnion valves can have seats with polymeric inserts, or the
seats can be metallic for extended pressure/temp range.
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