steam turbine 1x vibration
I have a steam turbine that suddenly undergoes high radial vibration at the front bearing, this then subsides after about 10 minutes and returns to normal running conditions. There is not much vibration on the bearing casing... only the shaft. Any ideas what is causing it?
When does this occur? during start-up? out of the blue? does it
reoccurr? other? Does the front bearing have a governor and oil pump
stub-shaft? Where is the shaft vibration monitored on this bearing?
where
are bearings #2, #3, and #4 arranged on the steam turbine? Are these
vibrations monitored? any blips on these during the same time?
did you have any other issues going on at the same time or slightly before?
I think there a number of possibilities but some additional info would be required to narrow those down...
This is not a lot of information.
Try to extend the period of
time that the rotor is on turning gear (or rotating at low speed if you
don't have a turning gear). If the rotor is relatively heavy and
"bowed" while shutdown, running on turning gear will help to minimize
ill effects of this. (Running on turning gear immediately after
shutdown is also important to minimize rotor distortion in the first
place.)
Try to extend the warm-up period before going to normal
load, normal speed. Beware, however, of the danger of overheating the
last stage of condensing turbines when operating for extended periods of
time at no/low loads. (Most OEMs make safeguards against this with
cooling steam to LP stages, temperature alarm in exh. casing, and/or
hood sprays.-Bellows Seal Valves)
Many times it is simply not possible to attain
anything close to normal operating temperatures within the unloaded (or
lightly loaded) warm-up sequence, and you perhaps are already doing the
best you can.
Is is also possible that as the difference between
cold and hot alignment is causing a problem during start-up. If the
turbine is set too low with respect to the inlet bearing case, you might
see this transient vibration until the turbine grows into hot
alignment. Check your cold and hot alignment readings to verify that
they're within OEM specs.
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