Reduced port globe valve - Max K value?
Quick question regarding the Crane 410 manual and reduced port globe valves. Is there a limit to the resistance coefficient (K factor)? Using A-26, 27 I'm getting some very large K values and can find no examples anywhere of K values over 100. Also, if my K value is over 100, is my expansion factor (Y) limited to .718? Is my Dp/P1 also limited to .920?
Dealing with a choked flow conditions, determining max gas blowby rates in the event of an upset through a globe-style LCV. The globe valve is a 2" body with a 3/4" port...the numbers make sense as i'd expect a large pressure drop through the reduced port of the valve, but looking for more assurance.
Did you remember to multiply the K2 value by the friction factor on the top of page A-26*.
I did a quick calc, following Example 4.20 (specifically step 4). I assumed your K1 was 340 ft (the largest value for globe or angle vales), that d1 was 0.75" and d2 was 2". This gave me a K2 of 319.8 ft, which I then multiplied by 0.019 from the "K" factor table, resulting in final K value of 6.06 ft for the valve.
*If your pipe isn't clean steel, you would need to go back to the graph on page A-24 and figure out the friction
factor.
Assuming I read the equation correctly (it is late for me here in New
Jersey, USA), and assuming the full port valve with K=340ft, then I get a
final K value (call it K2 if you wish) of 348.8. The reason you don't
see high K values in any examples is simply Crane doesn't use any
reduced port valves.
You would be better off obtaining the full
open Cv of your valve and use the ISA control valve sizing equation to
determine the actual pressure drop.
Be that it may, your
expansion factor maxes out at 0.718 at K=15 (Cp/Cv = 1.3). As far as the
pressure ratio goes, you can't do any better than 0.92; you're getting
close to 1 any ways.
The better way to do this calcuation is to
us the ISA control valve formula (as I state above) for the valve and
use the Isothermal gas equation overall. But following CRANE TP40
Example 4-21 with my comments above should be OK.
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