reboiler control query
Reboiler controls can be classified into flow controls and temperature controls as
shown in Fig. 4-9 (a) and Fig. 4-9 (b).(please see the attachment)
Which should be used depends on the purpose and conditions of the tower.
The problem here is the flow measuring point and the location of the control valve.Chemical pumps
If
flow measurement is conducted downstream of the reboiler, should we
adopted a small size orifice, or any measurement difficulties will arise
in this case.
Meanwhile, if the control valve is
located-downstream on the condensate side, I don't quite undersatnd the
following merits we can be obtained
(1) If the control valve is located downstream of the reboiler (on the condensate
side), could the required valve size be be smaller than the case where the control
valve is located upstream of the reboiler?
(2) As the reboiler steam pressure can be kept at the same pressure as the steam
supply pressure (the pressure before pressure reduction in the valve), the
temperature difference can be effectively utilized.Pneumatic and electric diaphragm pumps
(3) The pressure on the return side can be maintained at a fixed level
(4) If the control valve is located before the reboiler, probably the reboiler
pressure, namely the condensate pressure will lower excessively, depending on the
reboiler heat transfer area.Sweage pumps &Sludge pumps
This is the interpretation
1. In temperature controlled operation, the control valve should be
placed upstream the reboiler on the steam side, and managed in a
modulating manner in order to control process temperature fluctuations.
The reboiler is basically a heat exchanger, fed on the hot side with
steam.v Downstream the reboiler you have a steam trap, sized to handle
the steam flow required by the process. The steam trap act as an
automatic valve which is open to discharge the condensate formed, drain
the reboiler and prevent the risk of flooding and those bothering
problems such as reduction in reboiler's performance and corrosion issues. No need to control discharge operation. Steam is
kept within the heat exchange until it turns into condensate.
2. The
parameter which plays the bigger role in steam fed reboiler is the
latent heat, that is the heat realised during the heat transfer process
when steam turns into condensate. The higher the steam pressure the
lower the latent heat. So, keeping in mind that the driving force of a
heat transfer process is always the log mean temperature difference, the
lowest the steam feeding pressure, the higher the latent heat available
for the process.
3. Steam traps are characterized by a discharge
capacity which is related to the differential pressure existing over the
steam trap itself. Neglecting flash steam formation, which is an issue,
steam traps discharge saturated condensate at its saturation
temperature.Slurry pumps The back pressure on the condensate line depends on
condensate flow, size of the condensate pipe, elevation, fittings.
4. It
is understood that you have to take into account the pressure drop
caused by your control valve fitted upstream the reboiler, together with
the other pressure drop in the line from the steam source to the
reboiler. If underestimate the pressure drop and so the actual pressure
of steam available in your heat exchanger, you'll never be capable to
size the reboiler the right way.
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