Inverted bucket steam trap
I've been asked by our process guys for a steam trap for which the line's design conditions are:
Press: 30 kgs/cm2
Temp: 330 ?C
But
(always a but!) they recon the line won't see that much pressure
constantly... on the contrary... it is going to be much lower.
Their
cuestion was: How little the pressure should be to assure that the
(inverted bucket) steam trap will work? (without having a long steam
column on the line)
I've done my homework and checked the vendor
(Armstrong) and they said that it will be 5 psi (0.35 kg/cm2-filter) but that
is just what the datasheet says... so I'm wondering if you guys could
bring a bit more light on this!
What do you mean by "to assure that the steam trap will work"?
If
you are talking about sealing when there is no flow then an inverted
bucket will seal better at low pressures than at high pressures because
the lower steam density makes for more bouyancy.
But if you are
talking about getting sufficient condensate through the orifice then I
would go with the Armstrong spec sheet. They have been around a long
time and have an excellent reputation. I don't see any reason to doubt
them.
Any steam trap must be capable of containing the steam at supply
pressure, 30 kg/cm2 for your application. The body rating might be PN40
(ANSI CL300).
Operating mechanisms for inverted bucket traps
have a limit of the pressure that works against the valve seat
area. The weight of the bucket and mechanism needs to open valve
against the force of steam pressure acting on the orifice seat. The
orifice seat diameter could be larger to allow more flow for the lower
pressure applications. For the higher pressure applications the orifice
seat diameter will be smaller for the weight of mechanism to operate yet
have adequate flow driven by the higher steam pressures.
The
optimum sizing of the steam trap is a choice of orifice seat size that
provides the capacity at expected pressures, but will operate at full
steam supply pressure. If you study the capacity rating charts for the
inverted bucket traps, there are flow ratings for each orifice size that
have a limiting peak. Each succesive smaller orifice has curve to show
flow rating for next higher range steam pressure.
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